Asteroid Microns Pvt. Ltd.
Integrated Mining and Kaolin Processing Operations
Asteroid Microns Pvt. Ltd. operates a fully integrated mineral production system designed to support efficient mining, advanced processing, and reliable supply of high-quality kaolin and china clay products. Our operations are strategically located in the mineral-rich region of Kutch, Gujarat, one of the most important areas for kaolin deposits in India.
Our operational infrastructure combines modern mining methods, advanced mineral processing facilities, strict quality control systems, and strong logistics connectivity. This integrated setup enables us to maintain consistent product quality and meet the growing demand for industrial minerals across domestic and international markets.
Through continuous investment in technology and operational efficiency, we ensure that our kaolin products meet the technical requirements of industries such as paints and coatings, ceramics, paper, rubber, plastics, fiberglass, and construction materials.
Primary Levigation Plant
Our primary levigation plant plays a critical role in refining raw kaolin clay. During this process, raw clay undergoes washing, classification, and separation stages to remove impurities such as quartz, mica, and sand.
The levigation process enhances the mineral’s brightness, purity, and particle size distribution. The refined kaolin slurry produced through this process becomes the base material for further processing stages.
This purification step ensures that our kaolin meets the high-performance requirements of industries such as ceramics, paper, rubber, and paints.
Own Active Kaolin Mines
The foundation of our operations begins with dedicated kaolin mining sites located in the high-grade deposits of Kutch, Gujarat. These mining operations allow us to maintain direct control over the quality and availability of raw kaolin clay used in our manufacturing processes.
By operating our own mines, we ensure consistent raw material supply and maintain strict quality standards throughout the extraction process. The mined clay is carefully selected and transported to our processing facilities for further refinement.
This strong mining capability enables Asteroid Microns Pvt. Ltd. to serve as a reliable kaolin manufacturer and china clay supplier in India.
Calcination Plant
Our calcination plant is designed to produce high-performance calcined kaolin used in advanced industrial formulations. During the calcination process, levigated kaolin is heated in high-temperature kilns exceeding 1000°C.
This heat treatment removes chemically bound water and transforms the crystal structure of kaolin, producing calcined kaolin with improved opacity, brightness, and reinforcement properties.
Calcined kaolin is widely used in industries including:
- Decorative and industrial paints
- Powder coatings
- Rubber and plastics
- Fiberglass
- Construction materials
Through controlled calcination technology, we produce consistent and high-quality calcined kaolin grades that enhance product durability and formulation efficiency.
Hydrous Kaolin Processing Plant
Our modern hydrous kaolin processing facility produces high-quality hydrous kaolin grades widely used across multiple industries. The processing system includes classification, filtration, and drying processes that help maintain uniform particle size distribution and product consistency.
Hydrous kaolin manufactured by Asteroid Microns Pvt. Ltd. is widely used in:
- Paints and coatings
- Ceramic tiles and sanitaryware
- Paper and paper coating
- Rubber and plastics
- Fiberglass manufacturing
These applications benefit from the mineral’s high brightness, excellent dispersion properties, and superior performance characteristics.
Packing Area and Spacious Warehouse
Our operations include a well-organized packing facility and large warehouse infrastructure designed for efficient product handling and storage. The packaging system ensures safe packing of kaolin products for both domestic and export markets.
The spacious warehouse allows us to maintain sufficient inventory levels, enabling quick dispatch and reliable supply to our customers. Proper storage and material handling systems help maintain product quality throughout the distribution process.
In-House Research and Development Facility
Innovation and quality improvement are key components of our operations. Our in-house research and development laboratory is equipped with advanced testing instruments used for mineral analysis, product development, and quality assurance.
The R&D team continuously works on improving kaolin properties such as brightness, particle size distribution, and functional performance. This facility also allows us to develop customized mineral grades for specific industrial applications.
Strong Logistics and Highway Connectivity
Our manufacturing facilities are well connected to major highways, allowing efficient transportation of raw materials and finished products across India. This strong logistics network ensures smooth movement of goods between mining sites, processing plants, warehouses, and customer locations.
Efficient road connectivity enables us to deliver products quickly to various industrial regions across the country.
Proximity to Major Export Ports
The strategic location of our operations in Gujarat provides easy access to important international shipping ports such as Mundra Port and Kandla Port.
These major ports enable efficient export logistics and allow us to supply kaolin products to customers across global markets. The proximity to these ports helps reduce transportation time and ensures timely international shipments.
Industries We Serve
Our operational infrastructure supports the production of high-quality kaolin materials used across a wide range of industries:
- Paints and Coatings
- Ceramics and Sanitaryware
- Paper Industry
- Rubber Industry
- Plastics and Polymers
- Fiberglass Manufacturing
- Construction Materials